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Description / Abstract:
The scope of this guide is to describe the effects and impacts
of high temperature operation on conductors, connectors, and
conductor hardware. The guide will identify operating metrics which
constitute elevated temperature operation based on present industry
practices and its effects on overhead line components, and it will
suggest potential mitigation options to manage or avoid identified
adverse impacts.
Purpose
The purpose of this guide is to provide general recommendations
for consideration when evaluating existing overhead transmission
lines or designing new overhead transmission lines which will be
operated at high temperatures. Although this guide is intended for
overhead transmission lines, most of the discussion will also be
applicable to distribution lines. Recently within the industry a
number of new and novel conductors have been designed using
non-traditional materials specifically designed for hightemperature
operation. The collection of new and novel conductors is identified
in the industry as high temperature low sag (HTLS) conductors.
These new conductors are typically formulated with either standard
aluminum strands, fully annealed aluminum or aluminum alloys which
resist annealing at 200 °C or greater, exotic core materials which
result in minimal sag changes with increasing conductor
temperature, and extremely robust connectors. While the general
concepts and cautions presented in this guide are appropriate for
broad considerations when designing with the HTLS conductors, this
guide does not specifically address the HTLS conductors as they are
supported with other documents. Rather, this guide is limited to
conventional conductors and connectors typically formulated with
cold worked aluminum or copper with reinforcement achieved using
steel galvanized or steel aluminum clad core strands. One notable
exception is steel supported aluminum conductors (SSAC) developed
in the late 1970s (Reynolds Metal) utilizing a galvanized steel
core or aluminum-clad steel core and fully annealed aluminum
strands. Modern versions of the SSAC conductor are referenced as
aluminum conductors steel supported (ACSS) and typically carry a
steel core of either misch metal or aluminum-clad steel core and
fully annealed aluminum strands.
The trend in most utilities today is to increase the capacity of
their transmission lines wherever practical. It has become
increasingly difficult to build new lines because of increased
costs to obtain rights-of-way, public intervention, and state
licensing requirements. These obstacles have significantly
increased the cost and lead times required to place new lines into
service. The lost revenue opportunities from power purchase/sale
agreements with other systems because of limited transmission
facilities can be substantial. Therefore, utilities are attempting
to find as much capacity as is practical from the addition of new
highcapacity lines or modifying existing lines for operation at
higher temperatures than the existing facilities.
In the past, utilities have typically been conservative in
rating their lines due to the uncertainties in parameters which
influence conductor temperature. Today, with a better understanding
of actual ambient conditions and improvements in monitoring
instruments and sophisticated analysis tools, utilities are rating
lines at higher temperatures with the same or higher level of
confidence than in the past. Many utilities have been increasing
their transmission line's maximum conductor operating temperature
as a way of increasing line capacity. Often higher operating
temperatures are needed for only a few hours during the year.
General concerns with increasing a conductor's maximum operating
temperature relate to accelerating the aging process of conductors,
connectors, and conductor hardware while maintaining adequate
ground clearance for safe line operation. Operating at a higher
conductor temperature is acceptable if the associated negative
effects are adequately understood, considered, and mitigated in the
design or analysis of a line. Some effects of high-temperature
operation to consider are:
— Increase in conductor sag resulting in reduced clearances
— Reduction of life and integrity of connectors
— Acceleration of component aging with higher operating
temperatures
— Loss of strength in the conductors and connectors
— Increase in resistive losses
— Potential damage to equipment attached to conductors (e.g.,
wave traps)
Note that the magnitude of any of these possible effects is
dependent on the type of conductor.
This guide is limited to discussing the effects of
high-temperature operation on bare overhead transmission
conductors, connectors, and conductor hardware. These effects are
discussed to identify their impacts on safety, reliability, and
economy. A few methods to mitigate some of these negative effects
of hightemperature operation are also d